Below is a selection of case stories featuring some of the 700+ cases solved by Inter Ser in the ceramic industry. Every case analyzed transparently: context, critical node, technical diagnosis, solution and field-measured results.
Some examples
How a leading manufacturer in the Sassuolo district cut fired-product scrap by 30% and lowered the dryer temperature by 15°C by introducing a new process control parameter.
Some examples
How Grupo Lamosa reduced over 3% of ink waste, automated 52 refilling points and improved process stability and quality at the Guanajuato plant.
How Celima Peru recovered over 4,000 kg of ink close to expiry, eliminated the disposal of around 10,000 jerry-cans per year and transformed colour management through IBCs and automated distribution.
How a leading ceramic company in the Sassuolo district automated the distribution of glazes, engobes, bases and additives to 5 glazing lines, with a payback of about 1.3 years.
How the CEDASA/INCOPISOS Group cut energy consumption by up to 60%, saving up to 40,000 kWh/year per machine at the Santa Gertrudes plant.
How a major Algerian customer revolutionised the press-oil cooling system in its production unit, abandoning water cooling towers in favour of ENEAGREEN.
Through an independent performance analysis and the implementation of line-wide KPIs, a major tile manufacturer raised production from 70% to 95% of design capacity.
How JV National Uzbekistan solved the problem of applying engobe to the back of large formats and slabs, improving product quality and reducing kiln maintenance costs.
How Alfagres brought oil temperature from 47°C down to 40°C, saving 48,000 kWh per year with an investment that pays back in 18 months.
How Colceramica (Corona Group) eliminated cardboard detachment in packaging while maintaining efficiency and plant cleanliness with tiles at 150°C.
How Colceramica (Corona Group) replaced automatic labelling machines with HD inkjet printing systems directly on the cardboard, increasing reliability and production efficiency.
How Pegasus (South Africa) fully automated ink management, achieving ROI in 8 months and complete control over consumption.
PT Cahayaputra Asa Keramik KAISAR regained full control of the spray drying process, improving stability, quality and production efficiency by eliminating coal fume contamination in the rice fields surrounding the factory.
For its new production expansion, Jaquar Group weighed whether to continue with Virto-MLT Cuccolini screening technology or switch to cheaper local solutions. Process stability drove the decision.
How the MACISTE airless pump (with a three-piston architecture and no hydraulic circuit) turned a critical glazing-line component into a stable, reliable, low-operating-cost element, becoming the new market standard.
No case for this solution.
We're continuously publishing new case studies. Reset the filter to see the full archive.
Let's talk
Some examples
30 years in the industrial ceramic sector. From diagnosis to solution, one technical point of contact.
